MAKINO INTRODUCES U32J WIRE EDM
AUBURN
HILLS, MI--June 2006--The Makino U32j wire EDM machine is ideal for machining complex items
that require extensive and intricate machining. High-accuracy precision parts,
progressive dies and highly engineered plastic molds for such uses as semiconductor
devices, connectors, consumer electronics and precision machine components are
all handled easily by the U32j.
This unit
is 20 percent faster than any of Makino’s previous U-Series machines, with a
maximum cutting speed of 20 inches2/min with 0.01 inch (0.25 mm) brass wire.
The U32j also has improved touch sensing accuracy to +/- 2 micron from +/- 5
micron in the other U-Series machines, with an optical scale feedback of 0.05
microns for the X- and Y-axis.
Visit Booth
# D-4110 in the EDM Pavilion during the 2006 International Manufacturing
Technology Show (IMTS) at McCormick
Place in Chicago,
Illinois, September 6 through 13
to see demonstration on equipment and processes that meet the demand for
micro-dimensions and ultra-high precision EDMing. Also plan to visit Booth #
8301 in Hall A of the South
Building at IMTS to learn
more about other technological innovations.
Features
and Benefits
Like other U-Series machines from Makino, the unit is accessible from three
sides of the Makino patented drop tank. And it is equipped with the new MGW-S3
CNC controller for faster CPU speed, which reduces the graphic plotter time by
half compared with previous generations.
The
footprint of the machine is 73 x 101 x 81 inches (1855 x 2565 x 2050 mm).
This supports a work tank of 31 x 24 x 10 inches (790 x 611 x 250 mm).
Makino's
Crystal I/II Machining Circuit (CMC) provides high-definition surface finishes
down to 0.8 micron Ry in steel with no special tooling, jigs or fixtures.
Carbide materials can achieve surface finishes down to 0.5 micron Ry. Guide-pin
holes equal to that obtained by jig grinding can be burned with the U32j due to
superb roundness capabilities.
The Makino
WireWIZARD™ operating system delivers high speed machining capability with
superior accuracy. This unique control technology has three main graphical
components designed for maximum throughput—programming, set-up and run—which
provide the basic needs for any application.
The
WireWIZARD cutting technology provides superior performance and surface integrity
without sacrificing speed, allowing for up to 30 percent faster processing
speeds over other EDM technologies. It will automatically select the optimum
machining conditions even for shapes where water pressure changes can occur,
such as when starting to machine from the edge of a workpiece.
Automatic
Wire Threading
Unattended
machining time is optimized on the U32j by integrating a variety of auto
threading methods. These include high speed, small hole and normal
settings, established within the same program based on the necessary
application.
The U32j
wire is threaded in 10 seconds in standard mode with the patented automatic
wire threading process from Makino. Within standard specifications, automatic
threading is possible for start holes as small as 0.019-inch (0.5mm)
diameter. In the fine hole mode, threading is done in 15 seconds.
Makino
guarantees 12,000 machining hours can be achieved out of a single set of wire
guides, with wire diameter ranges from 0.003 to 0.012 inches (0.07 to 0.30 mm).
Vertical alignment is virtually eliminated since the guides do not require
removal for cleaning.
Makino is a
global provider of advanced machining technology and application support for
the metalcutting and die/mold industries, dedicated to driving out more costs
from your manufacturing operation than any other competitive machine tool
manufacturer. Makino manufacturing and service centers are located in the
United States, Japan, Germany, Singapore, Italy, France, Korea, Taiwan, Turkey,
China, Mexico, Brazil, and India, and are supported by a worldwide distributor
network. For more information call 1.800.552.3288.
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Images: TIF JPG
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Media
Contact
Brandon Rhoten
HSR Business to Business
513.671.3811
makino@hsr.com