SP64 WIRE EDM FOR LARGE WORKLOADS
MAKINO SP64 WIRE EDM
Ideal for tall part
production applications
Auburn Hills, MI--September 2006--The extremely fast part-processing
speed of the Makino SP64 wire EDM machine provides the advantages of production
wire-cutting machines capable of holding extremely tight tolerances.Targeted
for the general wire EDM arena, the SP64 provides advanced features for the general
part manufacturing, aeronautics and medical application markets looking to
reduce operational costs.
The SP64 will feature Makino’s newest wire EDM technology, the WireWIZARD™ CNC
control system and new EZ-Cut™ advanced machining technology. The large 15-inch
touch screen user interface and advanced functionality of the user interface
make the WireWIZARD system not only powerful, but also exceptionally simple to
use.
Features and Benefits
Weighing in at an impressive 12,566 lbs. (5,700 kg), the SP64 is a solid
workhorse with the ability to handle large workloads. Many operator
conveniences are incorporated into the machine to improve productivity. This
includes a full-function hand box with LCD display, rapid feedrates of 78 ipm
for fast set-ups and an auto-threading system with 12,000-hour life of the
V-guides.
According to John Shanahan, EDM product manager at Makino, “The SP64 wire EDM
offers a large machining envelope and many standard features. These
include a 0.000004 inch (0.1 micron) dual feedback system with a high-speed
digital generator, an integrated dielectric chiller and a standard dual-action
work tank door for ease in part loading.
The SP64 has an X-, Y- and Z-axis machining range of 25.60 x 15.74 x 12.60
inches (650.24 x 399.80 x 320.04 mm) with a maximum work size of 44 x 32 x
12.60 inches (1117.60 x 812.80 x 320.04 mm). An optional 16.5-inch (419.10 mm)
Z-axis is also available. This machine offers the use of wire sizes from 0.004
inch to 0.012 inches (0.1016 to 0.3048 mm), and taper cutting capability up to
15 degrees (with 35 degree s optional).
The Wire WIZARD™ control, and unique process control technology and Quick
Connect™ auto-threading system all help manage an extremely low maintenance,
superior quality wire EDM machine.
Makino’s Wire WIZARD Technology
Wire WIZARD (MGW-S)
powered by Windows® CE embedded software provides optimum reliability in an
easy-to-use, operator friendly control system. The software has three main
graphical components designed for maximum throughput—programming, set-up and
run –which provide the basic needs for any application.
It uses this logical approach by actually prompting the operator through the
process. This simplistic operation makes the learning curve of the software
negligible, providing an easy transition for any operator.
Makino’s Wire WIZARD also offers an estimating feature that will actually
calculate part- manufacturing cost. With minimal input from the operator, the
control software will output total machining time, consumable costs, and can
even output total part cost if an hourly shop rate is applied. This
allows customers to monitor, control and drive out operational costs when
utilizing the SP64 wire EDM.
Makino’s state-of-the-art Wire WIZARD cutting technology provides superior
performance and surface integrity without sacrificing speed, allowing up to 30
percent faster processing speeds over other EDM technologies.
Key on-board technologies include Makino’s new PowerWIZARD™ adaptive control
system, CornerWIZARD™ geometric control system and GS-Cut™, designed to
produce the straightest parts possible are all control features design to
improve part accuracy and machining performance. These features improve overall
machine throughput and precision.
PowerWIZARD increases machining speed while improving overall surface finish by
controlling the discharge current and maintaining the optimum spark gap.
CornerWIZARD is a unique control feature that provides outstanding shape
accuracy, providing tighter control of small internal corner radii. GS-Cut™
improves straightness in the initial cut, reducing the skim cuts required to
produce a straight part, reducing overall cycle time.
Lower Consumable and Maintenance Costs
Lower wire feedrates dramatically reduce wire consumption without effecting
machine accuracy or performance, a huge improvement over so-called “economy”
modes of operation.
Makino’s patented automatic wire threading (AWT) and unique V-type wire guides
reduce the overall cost of ownership by dramatically reducing maintenance
downtime. As an example, the wire guides can be cleaned without
disassembly and the added time required to realign the wire vertical to machine
travel.
Quick Connect™ Auto-Threading
Makino’s Quick Connect, “dual-jet” automatic wire threading unit has a fast
15-second thread time. It can be used for many diverse applications, from tall
workpieces to precision small holes.
This simple, straightforward design makes Makino wire threaders reliable and
very easy to service. Only five minutes per week for routine maintenance keeps
the threader in top running order.
Unlike other systems that require removal of the wire guides for cleaning,
Makino’s unique V-guides can be cleaned and serviced without removal, saving
time and money. Because of their unique design, Makino guarantees the guides
for 12,000 hours, more than any other manufacturer.
Makino is a global provider of advanced machining technology and
application support, where new thinking takes shape for the
metalcutting and die/mold industries. Makino manufacturing and service
centers are located in the United States, Japan, Germany, Singapore,
Italy, France, Korea, Taiwan, Turkey, China, Mexico, Brazil and India,
and are supported by a worldwide distributor network. For more
information call 1.800.552.3288, or visit www.makino.com.
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SP64 Images: JPG TIF
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Makino logo: JPG
Media Contact
Brandon Rhoten
HSR Business to Business
513.346.3588
makino@hsr.com