G5 SPECIFICATIONS

G5 5-Axis Horizontal Machining Center

Today’s capital equipment must be more flexible and capable than ever. With this in mind, Makino has introduced the G5 Grinder five-axis horizontal machining center, capable of grinding, milling, drilling and tapping all on the same machine. The biggest advantage of a machine like the G5 is its ability to eliminate non value-added time in the manufacturing process. Because you can go from milling to grinding in one machine, you’re not only saving on capital equipment but you’re also able to perform several operation in a single setup, eliminating all the out-of-cut time that does nothing but add to your costs and lead time.

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Video

G5 grinder overcomes traditional limitations to remove non-value-added time in the manufacturing of aerospace engine components

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Specs

Pallet 31.5"
X 20.5"
Y 22.0"
Z 23.6"
Spindle RPM 12,000 rpm
Rapid Traverse 1890 ipm
Cutting Feedrate X,Z: 40,000 ipm
Maximum Workpiece: 276" x 79" x 28"
Maximum Payload 11,024 lbs
ATC Capacity 60 tools (optional 120 and 180 tools)
Tool to Tool 0.9 seconds 8kg tool; 1.1 seconds 12kg tool
Chip to Chip 2.19 seconds
Maximum Tool Length (Cat) 14.2"
Maximum Tool Length (HSK) 15.7"
Maximum Grinding Wheel Diameter 8.7"
Maximum Tool Weight 24 lbs
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Technical Information

The G5 is a full 5-axis machine, with a B-axis of .5/1.5 sec (90/180), a C-axis at 100 rpm, a 60-tool automatic tool changer that will hold up to a 8.7 inch (220mm) diameter grinding wheel.

A unique two-axis coolant nozzle allows the G5 to accommodate variations in wheel diameter and changes in cutting direction while maintaining ideal cutting conditions. It also allows for intermittent rotary dressing, an NC controlled, hydraulically powered feature that redresses the wheel to reestablish profile geometry on the cutting wheel.

For added reliability, the G5 features one-piece X, Y and Z -covers, proven 1-Series tool changing systems, and 10 micron cyclonic secondary filtration.

Thermal growth and stability are areas which Makino pays special attention because high speed machining and hard milling are techniques many shops are implementing to cut down on lead times and costs.

Features that allow the machine to be thermally stable include an integral spindle with the cooling jacket linked to the bed temperature for part consistency, a coolant chiller to maintain high precision machining, core-cooled ball screws in all axes, and the use of high volume high pressure coolant. Coolant is applied to the grinding process at the ideal orientation to achieve better cooling than traditional grinding processes. These and other features achieve superior part consistency.

Aerospace Engine Manufacturing on a Makino G5 Grinder

Additional Videos

Aerospace Engine Manufacturing on a Makino G5 Grinder