High Volume Lean Manufacturing

 

HIGH VOLUME LEAN MANUFACTURING
ABS Valve BodyThe demonstration utilizes two (2) J55 stand-alone machining centers with Makino automatic part unloading and transportation mechanism.

ABS Valve BodyProcess Benefits

  • Serial processing with fewer quality control “streams of traceability” than parallel processing
  • Uses a machine index table as a pallet changer, thus reducing cost and complexity
  • Automatic unclamping and automatic unloading of parts. Material handling pre-orients the part for the next sequential machining operation, allowing the operator to load parts more efficiently
Specifications

TOOLING:

STATION 1  
  TOOL 1 8.0 mm Spot drill
  TOOL 2 3.5 mm drill
  TOOL 3 4.0/6.0 mm Step reaming drill
  TOOL 4 M10 Tap drill
  TOOL 5 M10 Tap
  TOOL 6 6.0 mm End mill
  TOOL 7 M6 Tap drill
  TOOL 8 M6 Tap
STATION 2  
  TOOL 1 8.0 mm Spot drill
  TOOL 2 3.5 mm drill
  TOOL 3 4.0/6.0 mm Step reaming drill
  TOOL 4 10.0 mm drill
  TOOL 5 12.0/13.5/15.0/17.5 mm Step reaming drill
  TOOL 6 14.0/18.0 mm Reamer
  TOOL 7 17.7 mm drill
  TOOL 8 14.7/16.7/17.7 mm Step drill
  TOOL 9 18.0 mm Reamer
  TOOL 10 15.0/17.0/18.0 mm Reamer
  TOOL 11 10.0 mm Grooving Tool
  TOOL 12 8.0 mm Typhoon
Highlights
  • Multiple diameter PCD reamer provides exceptional finish
  • Typhoon Tool provides flexibility while machining threads