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Injection-molded components are only as good as the molds. Mold halves that don't mate together cleanly, pins that don't align, and mold locks that scrape and bind result in scrapped parts and millions in lost revenue. Klaus Wieder understands these problems all too well, and if he has his way,...

CHALLENGE As a Tier 1 supplier for several of the world's leading automotive original equipment manufacturers, Eagle Manufacturing (subsidiary of Linamar Corporation) produces 1.5 million parts per year with takt times of 30 seconds or less. The company meets these production requirements...

THE SITUATION As a Tier 2 supplier to the automotive production market, Metal Technologies Inc. of Bloomfield, Ind., must continually seek opportunities to win additional contracts and improve profitability. The company knew that in order to compete with low-labor-cost countries, it...

Through the use of an environmentally safe powder additive that is mixed with the dielectric fluid, Diffused Discharge Machining (DDM) technology improves electrical conductivity for more consistent discharging and spark diffusion.   DDM - EDM WITH A NON-TOXIC, INEXPENSIVE...

Sturman Moore has some firm ideas about where his industry is heading. CUTTING LEAD TIMES AT CAMBRIDGE Sturman Moore has some firm ideas about where his industry is heading. "The prime strategic imperative in the die/mold business today is to shorten leadtimes,"...

Hunt-Wilde Corporation of Tampa, Florida, began in 1946 manufacturing vinyl injection molded parts, primarily for bicycle handlegrips. As the U.S. bicycle manufacturing business moved offshore, Hunt-Wilde began to gain the capacity to further diversify and pursue alternative markets such as lawn and...

THE CHALLENGE Waters Corporation is a global operation that designs, manufactures, sells and services precision analytical technologies, such as liquid chromatography (LC), mass spectrometry (MS) and thermal analysis. The company is regarded as a technology innovator, a premium...

Injection-molded components are only as good as the molds Mold halves that don’t mate together cleanly, pins that don’t align, and mold locks that scrape and bind result in scrapped parts and millions in lost revenue. Klaus Wieder understands these problems all too well, and if he has his...

Moldmakers and machine shops are constantly searching for ways to drive costs out of their manufacturing process. When they find a worthwhile technique that saves time and money, moldmakers are often reluctant to share their "secret" so they can maintain a competitive edge.     EDM...