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Runoff Requirements 1100-piece runoff at 1.67 Ppk for selected features 1.0 on all other features Material Aluminum 380 Parts Automotive airbody Fixtures Hydraulic clamping, 8 parts per fixture Tooling Special...
Control Arms Machines 12 A66s with ABB Robot load Operation 2 Ops. 1 Op per fixture, 2 parts per fixture, 24 total fixtures Part Cycle Time/Volumes 5.0 min per part pair Material A356...
Runoff Requirements 0.050 TP Dowel holes, 0.050 ID milled boss Operation 2 Machines 5 Stand Alone A88s with Double Sided 5th Axis Rotary Tables Material Aluminum Parts Automotive...
Part Cycle Time/Volumes 13.94 minutes / 32,900 parts per year Operation 2, Op 10= 31 features, Op20 = 81 features Machines 3 A55E’s in a Gantry Cell Tooling All fine bores are processed using...
The automotive industry’s need for textured parts has risen steadily over the past few years.In response to this need, the process of mold cavity texturing has evolved — rapidly. CLOSING THE QUALITY GAP The automotive industry’s need for textured parts...
Tooling 10 tools Special tooling: 160mm dia. T-bar cutter with 8 inserts; PCD 43mm dia. I.D. groove tool with 6 inserts, 3 effective Runoff Requirements 20 features held to 2.0 Cpk. All other features (100)...
Runoff Requirements 1.67 Cpk runoff for critical features. 1.00 Cpk runoff for semi-critical features Tooling 16 tools Special tooling: Special boring bars to rough and semi-finish piston bore/counterbore....
Runoff Requirements 1.47 Cpk Tooling 12 tools Special tooling: Starter motor G-drills in long-reach pencil-style hydraulic chucks (Sandvik). Two-inch diameter, 5 inserts, SiN milling cutter for tappet bosses (Kennametal). Machines 4...
Engine cylinder head Machines 28 J88 / System installation with gantry-robot loading Runoff Requirements 60 piece manufacturing run of one hand at Makino and customer. A 10-piece run of the opposite hand.100% CMM inspection...
Fixtures 2 - Hydraulic fixtures, 4 parts per fixture Part Cycle Time/Volumes 6.9 minuntes Machines A88E with robot load Parts Automotive steering knuckles Material Nodular Cast Iron Operation OP10...