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EDM Additive Cuts Cycle Time 450% For Speaker Grill Maker

Moldmakers and machine shops are constantly searching for ways to drive costs out of their manufacturing process. When they find a worthwhile technique that saves time and money, moldmakers are often reluctant to share their "secret" so they can maintain a competitive edge.     EDM...


Makino's A99: 1000mm Stroke, 800mm Pallet with 50m/min. Rapid and Cutting Feedrates

The A99 horizontal machining center is the latest addition to Makino's highly advanced line of A-Series machining centers. With x, y and z axis travels of 39.4 x 39.4 x 37.4" (1,000 x 1,000 x 950mm) and a spindle speed range from 0 to 12,000 rpm, it is the largest and fastest of the line, which...


The Case For Additive Technology In EDM

Producing fine finishes on EDMed surfaces has long been a goal, especially for mold and die shops that operate ram-type electrical discharge machines. Lately, there has been renewed interest in using additives in the dielectric oil to achieve ultra fine finishes with graphite electrodes without excessive...


EDM Shop Thrives On Powdered Metal Dies

Two years ago, Gerg Tool & Die (St. Marys, PA), which specializes in dies and tooling for the powdered metal industry, was looking for an EDM sinker machine for a specific part. The company had tried to use its existing equipment to manufacture this part, but was having difficulty achieving the accuracy...


Water Pump

Runoff Requirements 1.67 Cpk Tooling 19 tools  Special tooling: Compound-angle head,  PCD bore and Trepan for impeller bore Machines 6 A77 / Stand-alone installation Comments All...


EDM Technology Brings High-Quality Surface Finish to Mold-Making Operation

CHALLENGE Lens Tool and Mould of Windsor, Ontario, faced a manufacturing market that was getting increasingly smaller as competition from around the world heightened. To prepare for a more competitive future, the company expanded its business to offer the type of EDM capabilities...


Crankcase

Runoff Requirements 1.67 Cpk on critical features Tooling 21 tools Special tooling: finish bore for crankshaft alignment, finish, bearing bore and flange hub O.D., flange undercut, flange chamfer, rough thrust face, rough, semi...


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