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Pending EPA regulations on metal cutting fluids have made dry machining a hot topic recently. And while the need for dry machining may be apparent, issues including the perceived inability to cut dry at higher speeds and the changeover costs involved result in dry machining being perceived as impractical...

Boeing Phantom Works in St. Louis, Missouri, is dedicated to finding better, faster, and less expensive ways to design, develop, manufacture, test, operate, and support current and future systems. As part of this effort, Phantom Works has made industry breakthroughs in the areas of high-speed machining,...

SITUATION Micro-Mechanics is a leading designer and manufacturer of precision tools, assemblies and consumable parts for the semiconductor market. The 30-year-old company is based in Singapore, with a U.S. facility located in Morgan Hill, Calif., serving as a Tier 1 supplier to...

THE CHALLENGE Accede Mold & Tool, a full-service shop under its third-generation of family ownership in Rochester, N.Y., has an extensive history in the production of complex, custom-designed plastic injection molds. In 2007, the company sought to stay ahead of the competition by investing in...

THE CHALLENGE As aircraft OEMs search for new ways to simplify the supply chain, they depend on high-performing, vertically integrated suppliers. The Alcoa Titanium & Engineered Products (ATEP) division facility in Laval, Quebec, Canada, works to continuously improve and leverage...

SITUATION While scrap is typically considered an issue by all manufacturers, it is of particular concern to Covert Manufacturing (Galion, Ohio) and its large production parts. As a manufacturer for the agriculture and heavy-duty truck industries, Covert knows that one scrapped component...