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Control Arms Machines 12 A66s with ABB Robot load Operation 2 Ops. 1 Op per fixture, 2 parts per fixture, 24 total fixtures Part Cycle Time/Volumes 5.0 min per part pair Material A356...
Part Cycle Time/Volumes 13.94 minutes / 32,900 parts per year Operation 2, Op 10= 31 features, Op20 = 81 features Machines 3 A55E’s in a Gantry Cell Tooling All fine bores are processed using...
The demonstration utilizes two (2) J55 stand-alone machining centers with Makino automatic part unloading and transportation mechanism. HIGH VOLUME LEAN MANUFACTURING The demonstration utilizes two (2) J55 stand-alone machining centers with Makino automatic part...
The automotive industry’s need for textured parts has risen steadily over the past few years.In response to this need, the process of mold cavity texturing has evolved — rapidly. CLOSING THE QUALITY GAP The automotive industry’s need for textured parts...
Tooling 10 tools Special tooling: 160mm dia. T-bar cutter with 8 inserts; PCD 43mm dia. I.D. groove tool with 6 inserts, 3 effective Runoff Requirements 20 features held to 2.0 Cpk. All other features (100)...
Runoff Requirements 1.67 Cpk runoff for critical features. 1.00 Cpk runoff for semi-critical features Tooling 16 tools Special tooling: Special boring bars to rough and semi-finish piston bore/counterbore....
Runoff Requirements 1.47 Cpk Tooling 12 tools Special tooling: Starter motor G-drills in long-reach pencil-style hydraulic chucks (Sandvik). Two-inch diameter, 5 inserts, SiN milling cutter for tappet bosses (Kennametal). Machines 4...
Engine block and head Runoff Requirements 1.67 Cpk Machines 3 A66 / Stand-alone installation with robot loading Tooling 5 tools (3 tools for the cylinder head and 2 tools for the block) Material Aluminum Parts Automotive...
Engine cylinder head Machines 28 J88 / System installation with gantry-robot loading Runoff Requirements 60 piece manufacturing run of one hand at Makino and customer. A 10-piece run of the opposite hand.100% CMM inspection...
Fixtures 2 - Hydraulic fixtures, 4 parts per fixture Part Cycle Time/Volumes 6.9 minuntes Machines A88E with robot load Parts Automotive steering knuckles Material Nodular Cast Iron Operation OP10...