D200Z

Vertical 5-Axis

D200Z

Vertical 5-Axis

D200Z Enhances High-Speed 5-Axis Machining for Die and Mold Tooling and Medical Part Processing


D200Z design incorporates extreme speeds and precision for tighter tolerances and flawless blends and matches in complex 3-D contoured workpieces.  From roughing to high-speed finishing of multifaceted, contoured 3-D geometries, the D200Z boosts productivity with the most competitive processing capabilities for complex dies and molds typically found in the automotive, injection molding, and packaging, medical and optical markets.  The speed and precision of the D200Z supply a unique foundation for responsive high-speed cutting and outstanding surface finishes that reduce or eliminate handwork. Its 30,000-rpm spindle and integral direct-drive table provide quick, precise, full 5-axis machining. All of this capability is tied together with Makino’s proprietary SGI.5 motion control software for the highest degree of accuracy and quality in the blends and matches of intricate surfaces and 3-D accuracy requirements typical of today’s die, mold, medical and intricate-geometry components.

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Technical Specifications

The Makino D200Z 5-axis vertical machining center conquers the complexities of multifaceted, contoured 3-D geometries with precision, full 5-axis machining capabilities. Its high-precision, high-speed motion control technologies enable manufacturers to maintain the tightest accuracy and quality requirements even during simultaneous 5-axis motion.
 
Designed with an integral chuck to maximize work-zone volume and load capacity, the D200Z accommodates workpiece sizes up to 300mm in diameter and 210mm tall with weight up to 75 kg. The X, Y and Z axes (350mm, 300mm and 250mm travels, respectively) provide swift movement with rapid traverse and cutting feedrates of 60m/min. The D200Z has also adopted a unique, lightweight B-axis tilting structure with 180 degrees (0 to +180) of tilt capability at 100 rpm. Both the B-axis and rotational C-axis (360 degrees continuous at 150 rpm) feature direct-drive motors for agile, accurate, high-speed, responsive angular and rotational operation.

Wide base castings and core-cooled ballscrews serve as a base platform for all other machine components, enhancing overall process stability. The machine’s 30,000-rpm, HSK-E50 spindle is designed with a high-tech spindle core and jacket cooling system to tightly control thermal growth, deflection and vibration during high-speed machining operations. As a result, the D200Z extends tool life and has exceptional surface finishes even in applications requiring fine tool blends and matches.

With flexible tool capacities and automation capabilities, such as the 100-tool-capacity automatic tool changer (ATC) and multiple pallet system shown in this video, the D200Z can achieve utilization rates of more than 80% for the highest level of throughput and fastest return on investment.
 

Standard Features:
  • Twenty – One (21) Tool Magazine
  • 30,000 rpm, 2 range, HSK–E50 Spindle
  • Automatic Spindle Lubricant Temperature Controller
  • Tilt-Trunion Table (B & C axes)
  • Integral Erowa Chuck & Pallet
  • Machine temperature control:
  • “Core Cooled” Ballscrews
  • Support bearing & drive motor
  • A & C Axes DD Motors
  • Automatic Lubrication Supply Unit
  • Base Coolant
  • Nozzle Coolant
  • Through Spindle Air
  • Rear Discharge LUCC
  • Splash and Chip Shield
  • Makino Professional 6 Control
  • Makino Proprietary Super Geometric Intelligence SGI.5 Software
  • Laser ATLM
  • AWMS (with center of rotation software)
  • Five Axis Software:
  • TCP – Tool Center Point Control 
  • DFO – Rotary Table Dynamic Fixture Offset
  • TWP – Tilted Work Plane Command
  • Three Dimensional Cutter Compensation
  • Inversed Time Function
  • Program Restart
  • 3-Dimensional Manual Feed;
  • Spindle-Table Interference Prevention Function
  • Collision Safeguard
  • Custom Macro (1,100 variables)
  • Helical Interpolation
  • Portable MPG
  • Air Dryer
  • Maintenance Advice System
  • Inch/Metric Selection
  • Worklight
  • Programming Data Input (G10)
  • Spindle Load Display
  • Spindle Load Monitoring
  • Tool Life Management
  • Direct Spare Tool Selection
  • Dual Safety Check
  • Signal Light (3 layer)

Table: 148 mm dia Erowa x X: 350 mm Y: 300 mm Z: 250 mm

B Axis

Tilt - 180° (0 to +180)

C Axis

Rotary - 360°

Spindle RPM

30,000 - HSK-E50 (Standard)

Rapid Traverse

60 m / min

Cutting Feedrate

60 m / min

Makino.MaximumWorkpieceSize

300 mm diameter

Maximum Payload

75 kg

ATC Capacity

2

Chip to Chip

3.9 sec

Maximum Tool Diameter

50 mm / 80 mm (ALL / ADJ)

Maximum Tool Weight

3 kg

Table: 5.83" dia Erowa x X: 350 mm Y: 300 mm Z: 250 mm

B Axis:

Tilt - 180° (0 to +180)

C Axis:

Rotary - 360°

Spindle RPM:

30,000 - HSK-E50 (Standard)

Rapid Traverse:

2,362 ipm

Cutting Feedrate:

2,362 ipm

Makino.MaximumWorkpieceSize:

11.81" diameter

Maximum Payload:

165 lbs

ATC Capacity:

20 + 1 - HSK-E50 (Standard)

Optional ATC Capacity:

False

Chip to Chip:

3.9 sec

Maximum Tool Diameter:

1.96" / 3.14" (ALL / ADJ)

Maximum Tool Weight:

6.61 lbs